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Pro 5.0 "Power Tower" Shifter Installation in '99 LS1 F-Body
- This shifter is really neat and gives
you several distinct benefits. It can help prevent you from missing shifts
by giving you a more "natural" angle on the shifter, coupled with
the internal spring-loaded mechanisms. It also gives you a crisper feel when
shifting, and a more positive feed back feel from your transmission. Very high quality
piece, and pretty easy to install too. For more information, check out the Pro
5.0 Website on the internet. I highly recommend this brand shifter as a
replacement for the Stock regular or Hurst shifter.
The
Pro 5.0 Power Tower Shifter is a really nice piece of work. It has a
lightweight aluminum base, and all steel internal mechanisms. The
top part is also steel where the stops are. The stops are in place
to help prevent damage to your transmission when you shift really
hard. (Sometimes called "banging gears"). The stops take
the brunt of your gear slamming and keeps you from over-extending
and bending the shifting forks inside the transmission. It is also
spring loaded to center the shifter, and the handle is shaped and
placed in a more natural position, to help you hit the correct gear
more easily. It provides a crisp, precise, and confident feeling
when rowing through the gears.
Here
is what the stock shifter looks like in my car to the left. You can see
that it sticks up above the boot slightly. You'll notice in the after
shot later that the new shifter sits flush with the boot, and is nearly
an inch shorter. This results in a tighter shifting pattern as well.
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- The first thing I
did was read through the instructions provided by Pro 5.0. Then I
went out to search the internet to find out what others have
experienced with this shifter. About the only thing negative I could
find was that some people experienced an increase in interior noise
coming from the transmission, and a couple others said that the
bolts had come loose after a period of time. I decided to address
both these issues on my installation, and I'll cover what I did as
we move along. I also painted the shifter handle with some flat
black enamel primer paint. Although this is purely cosmetic, I
decided if my shifter boot starts sagging, I didn't want to see
shiny metal under there. I wanted it to look more factory. I also
take the car to car shows, and sometimes they check for details like
that! You don't have to do this step, I'm just particular in how I
like everything to look in the car.
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Before
I started the installation, I went out and bought a tube of Red
Thread Locker. This has a very high holding power, and prevents
bolts from coming loose and backing out. Why do this step? The
shifter has a steel top that mates to an aluminum bottom. Steel and
aluminum have different expansion rates when they get hot, making it
very easy for bolts to work their way loose. This was one of the
reasons the LT1 intake manifold bolts can work themselves loose on
an LT1 engine. The aluminum manifold mates to the cast iron block,
and expands and contracts at different rates from the heat cycling
of the engine. So I removed each of the four bolts one at a time,
cleaned the threads really well, and applied the thread lock to each
bolt, and tightened them back down. Did it work? Only time will
tell. It should make it hard for those bolts to come back out
though.
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- The first thing
we need to do is to disassemble the small and large console, and
remove the shifter knob from the car. The shift knob will come off
by turning it counter clockwise. From the factory, they put some
sealant on the threads before installing this knob, so it'll be a
little tough to turn at first. Once you get it started, It just
simply unscrews off. The next thing to do is to remove your ashtray,
and empty out the center console. Don't forget to remove your coin
holder from the front of the console storage area. Then remove the
two screws from either side of the front of the console down where
your feet go, (as pictured) and then remove all the screws from
inside the console storage area. There will be two large, and two
small ones in this area as pictured.
The
center console comes apart in two pieces, as you can see in the picture
to the left. The two smaller screws inside the console storage
compartment hold this top-most section on. Once you have removed those
screws, lift up to remove this top part. You do not have to remove the
rubber boot that went around the shifter. This will all slide over it.
Just make sure you have removed the shift knob before doing this step.
When you get the smaller part almost all the way off, you'll notice it's
connected by wires going to the cigarette lighter, ashtray light, and to
the traction control switch if you have one. These clip on with a simple
clip lock, and pressing in the lock part with your thumb will release
them.
The
ashtray bulb clip is a little different. In this case you won't
disconnect the wire to the bulb, you just simply remove the whole thing,
bulb and all. The bulb clips in with a plastic clip that's easily
removed. The picture to the left is the square plastic area where the
bulb mounted.
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- Once you have the
small upper console out, you can continue to remove the lower
console. You'll find a bolt in the middle of the console
approximately where the ashtray used to be. This will be the last
bolt you have to remove to get the lower console out.
Once you have the
bolt removed, you'll have to release the emergency brake lever so that
you can pull it straight up, to get the console out. There's a bit of a
trick to this... if you study the top picture to the right, you'll see
that the E-Brake lever has a steel cog with teeth on it, and another
metal catch piece that is spring loaded to engage the lever with the
cog. All you have to do is get a screwdriver, gently spread the rubber
guides of the console so you can see down along the E-Brake lever, and
push the screw driver on the back side of that small spring loaded
lever. This will disengage it from the cog, and allow you stand the
E-Brake lever straight up. Once you have done that, simply lift the
larger console off, and set it aside. If your vehicle has the accessory
power socket in it at the front of this console, you'll have to
disconnect the wires to it first.
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Now
that you have that out of the way, let's remove the stock shifter by
loosening the two screws on the side, and sliding the stock shifter
handle off. There are seven screws holding the rubber boot down. Loosen
and remove these screws. Once the screws are out, gently pry up in one
corner to get the rubber boot loose, then remove it.
You'll
see four 13mm bolts holding the stock shifter in. Once you get the bolts
loose, you'll most likely have to pry lightly to get the shifter base
off. Mine was held on with RTV Sealant from the factory, so it'll take a
little prying. There is a factory pry spot on either side of the
shifter. You can see the tab in the picture to the left, and me prying
on the picture to the right. I used a small pry bar against the tab on
the passenger side to gently pry it off. Be careful not to get dirt
inside the shifter mechanism area as it can get down into the tranny
from here.
You'll
have to scrap off the gasket material from around the housing and make
sure it's real clean before you continue to install your new shifter. I
used a screwdriver to get most of it off, and a good rag to clean the
remaining RTV Sealant from the area. Please be careful not to get any
down inside there. If you do, just use a clean rag to wipe it out.
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- Here's where we
change off a little for installing the new piece, and it's up to you
if you want to do it the same way I did. Normally you would put a
small thin bead of sealant around the area, and put your new shifter
on top. My philosophy is that since these are completely flat,
machined surfaces, there should be a gasket here, not RTV. I have
two reasons... Number one the RTV is going to smash out really thin,
as evidenced by how little of it adhered to the surface areas when I
remove the stock setup. Smashing the RTV this thin is essentially
going to give you a poor seal, and metal-to-metal contact in some
areas... and that will transmit noise and high-frequency vibration
to your shifter. Then second is that it seemed like an awful weak
seal to me. I chose to make a rubberized gasket to put in place here
to provide a much better seal to the tranny, and to completely
isolate the metal of the shifter base, from the tranny to break the
transmittal of sound. Since I'm writing this after my install, I can
tell you that it must have worked like a charm as I get zero
additional noise from this shifter, and very little extra vibration.
I can barely tell the difference in this respect from the stock
setup. I simply bought some rubberized paper gasket material from
the local auto store, and made my own. Unfortunately I didn't take
any still shots of my technique in making this gasket, but if you
watch the video on it, you'll see an easy and quick way to form and
make the gasket for this. It only took an extra 10 minutes to make
the gasket. You can then use a very thin bit of RTV smeared on the
gasket before putting it in place, or do like I did and use some
Permatex Hylomar HPF Gasket Dressing. (Permatex Part No. 25249) This
stuff doesn't set up like RTV does, and will make a reliable and
easy-to-remove seal. After you have done one of these techniques,
install your shifter base, and tighten down the four bolts.
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You
will also need to cut the big rubber boot before you put it back on.
The reason for this is that you want the rubber portion to fit down
around the neck of the Pro 5.0 shifter instead of over the top.
(Like you see pictured on the right.) If you don't cut the boot and
just place it back over the top, you risk getting dirt and stuff
down into the shifter mechanism area itself, and possibly damaging
or ruining it. This rubber boot is real soft and stretchy, so cut
the hole on the small side, so that you can stretch it around the
neck of the Pro 5.0, and get a good tight seal. I stayed at least a
half-inch from the edge when I did my cut. When I stretched it over
the shifter, it made a really nice tight fit. Put your 7 bolts back
in the boot and tighten them down lightly. Don't over tighten or
you'll strip them out. Remember how easy they came loose? It doesn't
take much.
Now
for the final step... setting your stop points. Go ahead and install
your shifter handle on, and use some of the red thread locker on the
bolts before you put them in. This will insure that they stay locked in
place. Next we set the shift stop bolts. What I did was loosen the
stop-bolt jam nuts, and move the bolt down so that it wasn't near the
shifter. Then, shifting into gear and pulling back on the stick with a
moderate amount of pressure, I brought the stop bolt up where it would
touch, then backed it down a quarter turn. When you loosen up on the
shifter, it'll move slightly farther away from the bolt. The reason I
did it this way was that I had read where some people had gotten the
bolt to close to the shifter in gear, and it would cause either shifting
problems if it was too far up, or the shifter would rattle against the
bolt if it barely touched in the relaxed position in gear. That's why I
pulled back on the shifter some, and made sure it would only touch the
bolt head if I pulled or pushed hard on the shifter. It should never
touch the stop bolt with normal shifting, but if you slam a gear real
hard racing the car, you want that bolt to help stop the shifter from
going too far. Once you have the stop where you want it, tighten the jam
nut on the back. I didn't put any threadlocker on the stop bolts, but it
wouldn't hurt to put some on there. I just didn't think about it at the
time. haha.
After you get that
all done. It's time to reassemble it all. Big console goes back in
first, making sure you hook up the electrical connections. Followed by
the smaller console. The smaller top console pretty much just snaps in
place, then you put in the two small screws back in the storage
compartment. As soon as you push the E-Brake lever down, it's back
working again. You might pull it up and down a few times to make sure
it's working ok. That's it... go for a drive and enjoy your new
shifter!!
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This site and all it's content is Copyright (C)1998,1999 by Kelly Drown. All
photographs are copyrighted under a separate copyright (C)1998, 1999. Please do
not reproduce in whole or in part without express permission from the author.
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